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Automatic Machining and Cutting Center

CNC controlled 6-axis cutting and machining center designed specifically for those who want to automate the production of the Special Productions department.

The system is composed of an automatic bar loading magazine which feeds, through a gripper pushed by a linear motor, a machining module capable of accommodating up to 12 High Speed spindles (6 Standard) and a rising 1-blade cutting module that guarantees cuts with extreme and intermediate angles.


5 Reasons to choose Fab Cut V

Specifically designed to innovate and automate production in the Special Productions department.

It allows to obtain cuts with extreme and intermediate angles.

High reliability and precision over time.

Automatic profile alignment: Linearizes the bar that is not perfectly straight allowing maximum precision.

Production list management software: Allows the optimization of the number of bars to be used, leaving the operator only the task of loading and unloading the pieces.

Dimensions

  • Length (A)

    15.250 mm
  • Width (B)

    3.400 mm
  • Height (C)

    2.800 mm
  • Weight

    3.600 Kg

Details

  • Installed power

    14 Kw
  • Supply

    400 V
  • Air consumption per cycle

    180 Nl/min
  • Minimum Operating Pressure

    7 bar
  • Operators

    1

Performance

  • One-sash windows produced/8h*

    Up to 150

* Dependent on processes and type of profile used.

Automatically loadable profile dimensions

  • Length

    500 / 6.500 mm
  • Width

    40 / 130 mm
  • Height

    40 / 180 mm

Loading Module

  • Loading magazine with max. capacity of 10 bars
  • Bar loading system with straps
  • 2-axis CNC gripper controlled by a prismatic guide linear motor with position reading on a centesimal magnetic strip

Unloading Module

  • Automatic extraction of the cut profiles on motorized belt table
  • Unloading magazine with safety photocell
  • Max. Capacity of unloading 15/20 pieces

Machining Module

Structure

6 High Speed spindles

Machinings

  • Slots for condensate drain
  • Handle holes
  • Hinge holes
  • Ventilation holes
  • Cylinder hole
  • Burglary for the lock
  • Closure Marking
  • All other possible machinings required on PVC profiles

Cutting Module 

Structure

1 blade Ø 550 mm with very high cutting precision over time of PVC profiles also equipped with gaskets 

Rising movement

Rotation of the cutting angle by brushless motor and reading on the centesimal magnetic strip

Machinings

  • Possible cutting angles -22,5°/+22,5°

On request the machine can be equipped with:

  • Configuration with 6 additional spindles.
  • Motorized degree divisor which allows to obtain cutting angles from -15° to +15°.
  • STATS: Software for the analysis of production data that reports the timing of daily, weekly, monthly and annual operations.
  • Fly Optimizer: Automatic measurement system of the bar remains that allows you to optimize the production list again in order to reuse the production leftovers.
  • Retrieve option: The application allows you to re-insert the pieces to be machined again in the cutting lists following production errors, a new cutting list optimized for these.
  • Tool break sensors.
  • Customized solution for adapting the machine to profiles with particular shapes (post technical analysis).
  • Chip conveyor - Version 1.200 mm or 2.000 mm.
  • Exhauster with 2 bags.
  • Customized soundproof booth.
  • Motorized unloading table with belts with output on the opposite side of the loading.
  • Possibility of predisposition for automatic connection to 1 or 2 ASG-E screwing centers.
  • Manual labeling machine.
  • Labeling machine with automatic label applicator.

Available Variants
Preparation for cutting and machining aluminum profiles.

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