GRAF Synergy ready for the Fensterbau 2018

Here we are at the gates of Fensterbau, the most important and exciting international trade fair in our sector. The biennial trade fair that takes place in Nuremberg from March 21st to 24th will also see many new features in the door and window sector as well as machinery and automation.

Also for this edition we present several futuristic innovations, I would even say revolutionary, how to cut and work profiles at extreme speeds while maintaining flexibility, how to fix the reinforcement in iron, Mounting and fixing of the keepers/locks through anthropomorphic robots, the perfection of welding in the V-Perfect and traditional system, finally, the study of the production flow with related logistics.

We start with the machining and cut, there are different models available in the range of GRAF Synergy to meet any need. Spacing between high productivity and non-standard productions. This year we will present the new FAB CUT-3BS, the explicit abbreviation means Fab-Machining, Cut-cutting, 3 number of blades, “S”-high speed. This machine is among the fastest on the market while maintaining the maximum flexibility able to work any profile for windows and doors.

We continue with the fixing of the reinforcement in iron, we will present two solutions. The first absolutely revolutionary, we will give an anticipation of what will be the future, fix the reinforcement without using the screws (patent pending). Oops, we leave room open to curiosity and we await you for a presentation with real proof. The process is revolutionary and verified!

The second process presented is our screwing system with electric motors instead of pneumatic motors, motors inserted in the machining centre ASG for machining on steel, where we fix three screws in 1.5 seconds instead of the current 12 seconds. This makes our machining centre on profiles with reinforcement the most compact and fast to date on the market. It will be a pleasure to give you a demonstration on our stand.

To complete the process on single-cut profiles, we present our solution for automatic assembly of the keepers/locks. It will be futuristic to see the entry of an anthropomorphic robot in our sector to handle different types of keepers/locks at very high speeds.

The state of the art in welding could not be missing, where the evolution of our welding system continues. We have achieved true perfection with our SL4-FF EVO welding machine. We have no limits in the profiles and weldable systems that are compounds with wood, aluminium, fiberglass, acrylic, colored or printed. Thanks to our welder, profile manufacturers have succeeded in creating new systems, enhancing PVC windows otherwise not possible. There are over 20.000 windows and doors produced daily with our welding machines. With our welding machine the concept of productivity changes, we are talking about an increase in the sales of profiles also towards systems like aluminium or wood.

Also our single head welder for Sill systems for the UK market will be present. A unit will be connected to the machine at the fair to perform the drilling of the hinges in zero cycle time after welding with absolute precision.

Another topic is the costs of management between conventional welding system and that of our technology, on balance between consumables and labor with one of our welding machines to save up to € 35,000 a year.

We will be at your disposal for a demonstration on any variant of the profiles previously indicated!

And for start-ups, or on traditional systems, we present a high-quality line with demonstration on welding and cleaning. The corners and the gaskets will have a high quality joint without the use of gasket-stamps that can never achieve excellent results.

As anticipated in advance the logistics, GRAF Synergy has been proposing itself as a complete turnkey production plant supplier for several years. Because of the limited space we did not have the possibility to bring shuttles and warehouses at the fair but we will be present with our logistics experts to present you layouts and videos of entire lines.

CEO Gianfranco Ferranti

We are waiting for you on Hall 3 – Stand 149!