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Automatic Machining and Cutting Center

5-6 axis CNC cutting and machining center designed to perform all the machining and cutting in an optimized way on the VINYL profiles.

Compact and versatile, it is a system built with the most innovative technology available on the market and guarantees extremely high reliability and precision over time.


5 Reasons to choose Fab Cut F1

Versatile, reliable and precise over time.

Optimize production lists: Fewer bars used thanks to Graf Synergy software.

Maximum precision: Automatic profile alignment system (it linearizes the bar that is not perfectly straight) and CNC profile gripper with reading of the real position by means of a centesimal magnetic strip.

User Friendly: Intuitive system for simple management of work cycles.

High Technology: Machining module capable of accommodating up to 12 High Speed spindles (6 Standard) a rising 1-blade cutting module.

Dimensions

  • Length (A)

    14.900 mm

  • Width (B)

    3.400 mm

  • Height (C)

    2.500 mm

  • Weight

    3.000 Kg

Details

  • Installed power

    14 Kw

  • Supply

    400 V

  • Air consumption per cycle

    120 Nl/min

  • Minimum Operating Pressure

    7 bar

  • Operators

    1

Performance

  • One-sash windows produced/8h*

    Up to 180

* Dependent on processes and type of profile used.

Automatically loadable profile dimensions

  • Length

    700 / 6.500 mm

  • Width

    40 / 130 mm

  • Height

    40 / 130 mm

Loading Module

  • Loading magazine with max. capacity of 10 bars
  • Bar loading system with straps
  • Profile pusher moved by brushless motor and rack

Unloading Module

  • Automatic extraction of the cut profiles on an unloading table
  • Unloading magazine with safety photocell
  • Max. Capacity of unloading 15/20 pieces

Machining Module

Structure

6 High Speed spindles

Machinings

  • Slots for condensate drain
  • Handle holes
  • Hinge holes
  • Ventilation holes
  • Cylinder hole
  • Burglary for the lock
  • Closure Marking
  • All other possible machinings required on PVC profiles

Cutting Module 

Structure

1 blade Ø 500 mm with very high cutting precision over time of VINYL profiles also equipped with gaskets 

Rising movement

Machinings

  • Possible cutting angles -45°/90°/+45°

On request the machine can be equipped with:

  • Configuration with 6 additional spindles.
  • Bar gripping system using a 2-axis CNC gripper on a linear motor on a prismatic guide.
  • Profile loading system for profile length from 400 to 700 mm.
  • Blade Ø 550 mm (necessary to cut 180 mm profiles) with additional presser kit.
  • Blade rotation by brushless motor for cuts at intermediate angles (between -45° and +45°).
  • STATS: Software for the analysis of production data that reports the timing of daily, weekly, monthly and annual operations.
  • Fly Optimizer: Automatic measurement system of the bar remains that allows you to optimize the production list again in order to reuse the production leftovers.
  • Retrieve option: The application allows you to re-insert the pieces to be machined again in the cutting lists following production errors, a new cutting list optimized for these.
  • Tool break sensors.
  • Customized solution for adapting the machine to profiles with particular shapes (post technical analysis).
  • Chippings conveyor - Version 1.200 mm or 2.000.
  • Exhauster with 2 bags.
  • Soundproof booth.
  • Motorized unloading table with belts with output on the opposite side of the loading.
  • Possibility of predisposition for automatic connection to 1 or 2 ASG-E screwing centers.
  • Manual labeling machine.
  • Labeling machine with automatic label applicator.
  • Possibility of inserting mechanical stops for fixed size intermediate cuts.
  • Horizontal profile clamps system with locking capacity for large section cuts (up to 230 mm).
  • Unloading table extension.
  • Profile width measurement sensor: Warns in case of wrong profile loading.
  • Profile height measurement sensor: Warns in case of wrong profile loading.
  • Horizontal clamps for cutting profiles 30-130 mm wide.

Available Variants
Preparation for cutting and machining aluminum profiles.
Possibility of integration of the automatic cross-sectioning unit.
Possibility of integration of the V-Notch cutting unit. 

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